how to cut deckorators aluminum railing

Cutting Deckorators aluminum railing requires precise tools and techniques to maintain clean, burr-free edges that fit seamlessly into posts and connectors. Begin by measuring and marking the rail cut line using a square and a fine-tip marker. Secure the railing in a padded vise or on sawhorses with soft clamps to prevent marring. Use a fine-tooth carbide-tipped blade on a miter saw set at 3,000–5,000 RPM, or opt for a circular saw with a nonferrous metal cutting blade. Cut slowly with steady feed pressure, allowing the blade to do the work—avoid forcing the material. After the cut, deburr the edge with a fine file or a deburring tool, then wipe the profile clean of aluminum dust. Archsky recommends wearing safety glasses, hearing protection, and gloves, and verifying cut lengths against layout drawings before proceeding to assembly.