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What are the structural load limits of large-area metal ceilings?

Large-area metal ceilings demand careful structural analysis to ensure they carry the weight of panels, lighting, and any suspended fixtures. The load limit depends primarily on panel thickness, span between suspension points, and the strength of the supporting T-grid or cable system. For instance, a 0.8 mm thick aluminum panel on a standard 1200 mm span grid typically supports its own weight plus light fixtures up to 5 kg/m². Increasing panel thickness to 1.2 mm or reducing span to 600 mm can raise capacity to 10 kg/m² or more. When heavier items—speakers, HVAC diffusers, or acoustic clouds—are required, specify reinforced carriers such as galvanized steel tees or cable-hung systems with intermediate brackets. Always consult industry standards (e.g., ASTM E557 for ceilings) and perform mock-up tests. Engage a structural engineer to verify that deflection remains within acceptable limits (L/360 or better) under combined dead and live loads. Proper specification and testing ensure safety and longevity for your expansive metal ceiling installations.


What are the structural load limits of large-area metal ceilings? 1

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