PRANCE metalwork is a leading manufacturer of metal ceiling and facade systems.
How to ensure proper alignment of baffles in irregular ceiling grids?
Aligning metal ceiling baffles within irregular or non-orthogonal grids demands precise suspension hardware and careful layout planning. PRANCE addresses this through three strategies. First, we supply custom extruded carrier rails that follow the grid geometry. These rails are CNC-cut to length and include alignment slots to lock each baffle end in place.
Second, laser leveling tools establish an accurate datum line before installation. Adjustable spring-loaded hangers connect to the carrier rails, allowing installers to fine-tune each baffle’s height and plumb. This method corrects deviations in the structural deck or supporting grid, ensuring a uniform appearance across irregular patterns.
Third, we recommend creating a full-scale layout template. By marking critical coordinate points on the deck or existing grid, teams can verify rail positions and hanger locations with minimal adjustments during installation. The result is a precise, visually consistent baffle ceiling that conforms to unconventional geometries without visible misalignment or sagging.