Metal Panel Walls vs Drywall: Which One Wins?

Metal Panel Walls vs Drywall: Which One Wins?

When choosing interior or exterior wall finishes for commercial and industrial projects, two popular options often dominate the conversation—metal panel walls and drywall. While drywall has long been the go-to for interior partitions, metal panel walls have become a top contender thanks to their exceptional durability, sleek aesthetics, and suitability for demanding environments.

This article explores the fundamental differences between these materials across multiple performance dimensions. For architects, project developers, and commercial builders, understanding these contrasts is essential for making the right decision.

Understanding the Material Basics

What Are Metal Panel Walls?

Metal panel walls are constructed using aluminum or galvanized steel sheets, often prefabricated for quick installation. They can be installed on both the interior and exterior, offering a range of textures, perforation styles, finishes, and colors.

At PRANCE, we specialize in metal panel systems engineered for large commercial applications, including office buildings, hospitals, shopping centers, and educational institutions. We offer complete customization, including color, finish, and profile type. Learn more about our services.

What Is Drywall?

Drywall, also known as gypsum board or plasterboard, is a standard building material used to create non-load-bearing interior walls. It's made of calcium sulfate dihydrate (gypsum) sandwiched between paper layers and is known for its affordability and ease of painting.

Durability and Longevity

Metal Panel Walls Excel in High-Traffic Zones

One of the key strengths of metal panel walls is their resistance to impact, wear, and corrosion. This makes them a preferred choice in airports, train stations, and shopping malls where surfaces are frequently touched, bumped, or exposed to cleaning chemicals.

At PRANCE, our panels are treated with advanced coatings for anti-corrosion and scratch resistance. These features contribute to longer service life and reduced maintenance.

Drywall Is Prone to Damage

Drywall is fragile in comparison. It’s susceptible to cracking, water damage, and holes, especially in areas that experience frequent movement or need rigorous cleaning. While drywall repairs are relatively inexpensive, repeated maintenance adds up over time and increases long-term costs.

Fire Resistance and Safety

Metal Panel Walls Offer Superior Fire Ratings

Metal panels, especially those made with aluminum or steel, naturally offer high fire resistance. They don’t combust or emit toxic gases, providing a layer of safety in case of emergency.

Our team at PRANCE can help specify fire-rated metal panel wall systems suitable for high-occupancy commercial and industrial buildings. This includes Class A fire ratings and compliance with international safety standards.

Drywall Provides Basic Fire Protection

Standard drywall has a certain degree of fire resistance due to the water content in gypsum. However, it breaks down quickly when exposed to high heat and needs special additives to meet fire codes. In most scenarios, metal panels outperform drywall in fire endurance and safety.

Aesthetics and Modern Appeal

Metal Panel Walls Offer Sleek, Modern Looks

Architects are increasingly choosing metal panel walls for their clean lines, customizable finishes, and futuristic appeal. Perforated designs, brushed textures, and custom patterns allow designers to elevate visual impact while maintaining performance.

With PRANCE design support and fabrication services, clients can request unique profiles, branded visuals, or tailored perforation patterns. See our portfolio for examples.

Drywall Requires Additional Finishing for Style

While drywall offers a blank canvas for painting, it lacks inherent design appeal. To achieve a high-end finish, treatments such as cladding, wallpaper, or custom millwork are often required, adding time and cost to the project.

Moisture Resistance and Cleanability

Metal Panel Walls Are Hygienic and Water-Resistant

In environments like hospitals, laboratories, and cleanrooms, the choice is clear: metal panel walls are easier to sanitize and resist moisture absorption. They’re ideal for areas requiring sterile conditions or frequent washing.

PRANCE wall panel systems can be fabricated with antimicrobial coatings and seamless joints to prevent bacterial buildup.

Drywall Absorbs Moisture and Harbors Mold

Drywall is not suitable for humid environments unless moisture-resistant variants (green board, cement board) are used. Even then, these materials fall short of metal panels in preventing mold and bacteria buildup.

Installation and Maintenance

Metal Panels Offer Quick, Modular Installation

Our metal panels come prefabricated for fast on-site installation. Depending on the mounting system, they can be fixed with clips, exposed fasteners, or concealed systems that require no wet trades.

PRANCE provides end-to-end support—from design consultation to installation supervision—ensuring speed and precision for large-scale commercial projects.

Drywall Installation Is Labor-Intensive

Installing drywall involves multiple steps: framing, hanging, taping, mudding, sanding, and painting. It requires skilled labor and more time, especially for large surfaces. Repairs, when needed, are also messier and more disruptive than replacing a metal panel section.

Environmental and Energy Efficiency

Metal Panels Contribute to Green Building Goals

Metal panels are recyclable and can be manufactured using recycled materials, supporting LEED credits and green building certifications. Additionally, PRANCE panels can be integrated with insulation layers to enhance thermal performance.

Drywall Is Not Environmentally Friendly

Drywall production is energy-intensive, and while some types can be recycled, the process is less efficient. Most demolition waste ends up in landfills, contributing to environmental strain.

Cost Considerations

Metal Panels Have Higher Upfront Costs, Lower Lifecycle Costs

The initial cost of metal panel walls may be higher than drywall, but the durability, fire resistance, and reduced maintenance lead to significant long-term savings—especially in high-traffic commercial settings.

Drywall Is Cheaper Upfront, Costlier Over Time

Drywall is more affordable initially, making it attractive for residential or small-scale projects. But for commercial clients looking at total cost of ownership, drywall falls short in terms of lifecycle value.

Final Verdict – Which One Should You Choose?

When aesthetics, durability, hygiene, and fire resistance matter—especially in commercial, public, or industrial settings—metal panel walls are the superior option. Drywall still holds its place in small-scale residential interiors, but doesn't offer the same performance.

At PRANCE, we empower commercial builders and architects with advanced metal panel wall systems tailored to meet safety codes, aesthetic goals, and project timelines. Reach out to us here to discuss your next commercial or industrial project.

FAQs

Are metal panel walls more expensive than drywall?

Yes, initially, but they offer better durability, fewer repairs, and longer service life—making them more cost-effective over time.

Can metal wall panels be used indoors?

Absolutely. Metal panels are used indoors in airports, hospitals, commercial offices, and even high-end residential spaces.

Do metal panels provide thermal insulation?

When paired with insulating backers or foam cores, metal panels offer excellent thermal insulation and energy efficiency.

How long do metal panel walls last?

Properly installed and maintained panels can last over 40 years, outperforming most traditional wall materials.

Can PRANCE customize panel sizes and finishes?

Yes, PRANCE specializes in custom orders. We offer different sizes, finishes, perforations, and mounting systems to match your project requirements.