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PRANCE metalwork is a leading manufacturer of metal ceiling and facade systems.

The Yunnan Nujiang 'Most Beautiful Road' Arched Railing Project

On the banks of the Nujiang River in Yunnan, the winding 'Most Beautiful Road' features picturesque arched railings that intricately blend nature and art, adding boundless poetic charm and beauty to the journey.

Project Overview and Building Profile:

The Hainan Sun and Moon Square Duty-Free Shop is located in the core area of CBD in Haikou, spanning the 1st and 2nd floors of the Gemini Zone in the western section of the Sun and Moon Square. With a business area of 9,000 square meters in the second phase, which opened for business, it houses numerous internationally renowned brands. Together with nearly two hundred international famous brands introduced in the first phase, it has helped the Hainan Sun and Moon Square Duty-Free Shop become a new fashion landmark for duty-free shopping in Haikou.
As part of the construction of Hainan Free Trade Port, the Hainan Sun and Moon Square Duty-Free Shop project will welcome visitors from all over China and the world. We are honored to be the supplier of the metal ceiling system for the Sun and Moon Square Duty-Free Shop project at Guangdong PRANCE Building Material Co., Ltd.

Project Location:
Yunnan,China
 
Project timeline:
February 2021
 
Exterior/Interior/Hanging System Products We Offer:
Customized arched aluminum railing
 
Application Scope:
This project involves unique customization specific to this project only
 
Services We Offer:
On-site measurement and inspection, feasibility verification of drawings with the project stakeholders, material selection and production of products, quality inspection of products, construction follow-up, and
technical support...
The Yunnan Nujiang 'Most Beautiful Road' Arched Railing Project 1
Challenge:

The Nujiang region, with its beautiful scenery and pleasant climate, has always been a unique and picturesque gem in the southern border of China. In this project, Pulsat undertook the task of customizing 6000 unique arched rods. Considering the uniqueness of the product, we had to carefully select materials. Meanwhile, the customer's control over the project timeline tested our technical and professional capabilities.
Our cooperation began in February 2021 when the client presented their requirements: customized aluminum rods along with provided drawings, with a demand to complete 6000 units within 20 days. This meant we had only two weeks to manufacture the products, excluding time for on-site inspection and product quality checks.
Following an urgent meeting with experienced technical specialists and confirmation from the project stakeholders, we presented preliminary plans for material selection and further processing within just one day. For efficiency and project accountability, we dispatched technical personnel to inspect the project site while closely monitoring the production of the products. Ultimately, with the concerted efforts of many colleagues, we systematically completed the production and quality inspection of the products on the eighteenth day of the project timeline. The project stakeholders expressed high praise upon receiving this news.

The Yunnan Nujiang 'Most Beautiful Road' Arched Railing Project 2
The Yunnan Nujiang 'Most Beautiful Road' Arched Railing Project 3

The project faced numerous challenges:

The first challenge was an extremely tight project timeline. While the project required a relatively small quantity of 6000 customized products, the project timeline was just 20 days. Furthermore, these products were safety-critical, demanding the highest quality standards. Fortunately, after thorough discussions, our technical team swiftly devised an efficient production plan to meet the project requirements.
The second challenge involved a technological breakthrough. Taking all factors into account, our technical experts determined that due to the tight timeline, the traditional casting process couldn't be used, and aluminum plate welding was necessary.
Considering the material's characteristics, we selected 5-series aluminum, which has a higher hardness, making the bending process more challenging. This required the development of entirely new bending molds. In the end, with the strong support of our closely-knit team, Prance successfully completed the project within the project timeline, demonstrating Prance's fearlessness of challenges and pursuit of excellence. It showcased our commitment to self-improvement and continuous development.

Introduction of the project's manufacturing process:
The Yunnan Nujiang 'Most Beautiful Road' Arched Railing Project 4

▲ Product drawings provided by the project stakeholders

The Yunnan Nujiang 'Most Beautiful Road' Arched Railing Project 5

▲ After laser cutting, the product takes on its initial shape

The Yunnan Nujiang 'Most Beautiful Road' Arched Railing Project 6

▲ The material is 5-series aluminum, which has a higher hardness, making it challenging to bend. In addition to the need for redesigning bending molds, it also requires three rounds of bending

The Yunnan Nujiang 'Most Beautiful Road' Arched Railing Project 7

▲ Welding and assembly

The Yunnan Nujiang 'Most Beautiful Road' Arched Railing Project 8

▲ Product polishing

The Yunnan Nujiang 'Most Beautiful Road' Arched Railing Project 9

▲ Product spraying/painting

The Yunnan Nujiang 'Most Beautiful Road' Arched Railing Project 10

▲ After quality inspection, the products are shipped

Final completion:
The Yunnan Nujiang 'Most Beautiful Road' Arched Railing Project 11
The Yunnan Nujiang 'Most Beautiful Road' Arched Railing Project 12

The Yunnan Nujiang 'Most Beautiful Road' Arched Railing Project 13The Yunnan Nujiang 'Most Beautiful Road' Arched Railing Project 14

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