Malaysia TRX Mall Shaped Square Tube Ceiling Project
The Tun Razak Exchange (TRX) is one of Malaysia's largest development projects in recent years, featuring 30 buildings on a prime 70-acre site, with a total Gross Floor Area (GFA) of 24 million square feet.
As an important part of the interior design, the ceiling plays a major role in shaping the spatial experience. It is not only a functional element but also a visual highlight of the space. This interior ceiling design included a complex geometric layout with a strong sense of rhythm and depth. And it required a high level of precision, consistency, and surface quality. Every panel, joint, and finish must work together to achieve a clean and unified appearance.
Project Timeline：
2023.12
Products We Offer：
Shaped Square Tube; Modular Aluminum Panel
Application Scope：
TRX Mall Interior Ceiling
Services We Offer:
Planning product drawings, selecting materials, processing, manufacturing, and providing technical guidance, installation drawings.
Seeing Such A Beautiful Decorative Ceiling Applied In Malaysia's Most Upscale Shopping Center, Are You Curious About How It Came Into Existence? How Did It Go Through A Series Of Meticulous Processes To Take Shape? The Video Alongside Will Unveil The General Process Behind The Creation Of This Product, Taking You Closer To PRANCE's Production Base.
| Project Challenge
1. Complex Panel Structure
The TRX mall ceiling system comprises many individual panels. These panels are closely connected and arranged in a highly detailed pattern. This type of design increases the difficulty of production and assembly. Each panel must match precisely in size and position. Any small deviation could lead to visible gaps or misalignment. In addition, the accumulation of small errors across a large area can affect the overall visual quality. Maintaining consistency across all panels is therefore a key challenge.
2. Surface Treatment
Surface finish of the ceiling panel has a direct impact on both aesthetics and long-term performance. The coating must be smooth, durable, and resistant to environmental corrosion. Surface finish of the ceiling panel has a direct impact on both aesthetics and long-term performance. The coating must be smooth, durable, and resistant to environmental corrosion. Surface finish of the ceiling panel has a direct impact on both aesthetics and long-term performance. The coating must be smooth, durable, and resistant to environmental corrosion.
| PRANCE solution
Precision Control and Structural Implementation
To manage the large number of panels, we employ a systematic approach. Each panel is carefully cataloged and assigned a unique identification number. This ensures accurate tracking throughout the production and installation process.
To ensure dimensional accuracy, our technical team developed high-precision molds to ensure that each panel fits tightly together, maintaining a dimensional tolerance of ±0.5mm throughout the product.
Through rigorous quality control, overall dimensional tolerances are controlled within ±0.5mm. This precision ensures that all panels can be tightly assembled, resulting in a seamless and stable structure.
Optimized Surface Treatment Process
To improve the effectiveness of the cleaning process, we designed and added small drainage holes at the welding points. This allowed water to drain easily and prevent internal accumulation.
The main coating process combined an automated spray system with manual inspection and touch-up painting. The automated spray system ensured even coverage across most surfaces. To address hard-to-reach areas, we included manual inspection as a key step. Skilled workers carefully checked each unit and applied additional coating where necessary.
| Precise manufacturing
Panel Joint Details
The joints between panels are carefully aligned and consistently spaced. This creates a strong sense of order and continuity across the ceiling. The dense arrangement of panels enhances the overall visual rhythm of the design.
Edge and Finishing Details
All panel edges are finely treated to achieve a smooth and refined finish. The edges are straight, clean, and well-defined. At termination points, the finishing is sharp and controlled. There are no visible defects such as burrs, deformation, or rough surfaces.
Surface Coating
The coating surface is smooth and uniform across all panels. There is no visible color difference or inconsistency. Even in complex areas such as internal corners and connection points, the coating remains complete and well-distributed. This ensures both visual consistency and long-term protection.